Lead I&C Process Commissioning Engineer
Job Description Summary
As a Lead I&C commissioning specialist, you shall be responsible for :
• Cold and hot commissioning activities for STG field instrumentations, TGC for STG control system in a power plant in a safe manner, according to the quality rules in force on the project and the project schedule.
• Responsible for the preparation and execution of the I&C commissioning, trial run, acceptance testing and inspection/measurements within his/her scope of work as defined by Engineering.
• In depth knowledge of pre-commissioning and commissioning activities of STG I&C systems
Job Description
Roles and Responsibilities
- To perform all I&C Commissioning activities - cold and hot - related to field instrumentations, TGC for STG Control system in accordance with OEM engineering & safety guidelines and Quality procedure, with address to all statutory regulations and environmental protection measures in place.
- Study, review and correct logic and hardware documentation (SAMA, PFUPs, Wiring Diagrams etc)
- Implement modification using engineering tools (Controcad)
- Loop checks
- Instrumentation setting and testing (Hart, protocol, ...)
- Perform elementary tests, then functional and sequence tests
- Tune and monitor both closed and open loop functions
- Coordinate with DCS for comprehensive tests
- Troubleshooting both hardware and software problems/incidents
- Fill in test sheets and ITPLs and create reports
- Familiar with P320, and other industrial advanced control systems, PLC's, DCSs, etc
- Knowledge in all instruments disciplines including Digital/Analogue Electronics, pneumatics, Hydraulics, and process control, pressure, Temperature, Flow and level.
- Conducting tests and repairs on plant instrumentation and control systems.
- Provide technical supports to Mechanical Process Commissioning engineer
- Complete I/O Checks, instrument configuration and required documentation for project
- Commission and trouble shoot conventional IO, Hart and fieldbus Instruments loops.
- Develop instrument indexes and IO Point assignments
- Reporting of deviations from the agreed goals and further initiating corrective measures in technical support with Engineering.
- Manage, perform, coordinate, and monitor the commissioning of the specified systems.
- Developing I&C instruments commissioning schedule for cold & hot commissioning, prepare commissioning Inspection & Test plans for instruments, testing procedures, protocols, and reports.
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- Raising ER Case for Remote Engineering Support in handling technical problems related to I&C commissioning and its timely resolution to meet Unit commissioning deadline as per defined outage schedule.
- Connecting Remote Outage Support Team during cold & hot commissioning of the unit for any prompt resolution of I&C commissioning issues.
- Ensuring the commissioning, operation, quality record and feedback documentation are issued.
- Ensuring that technical deviations are reported with a corresponding non-conformance report (NCR) and that the same are followed up until their completion.
- Keep a diary to record daily work, occurrences, problems, special information, etc. plus a list of pending items.
- Maintain logbooks to record I&C commissioning and operational events as specified in the work instructions.
- Support and train other I&C Commissioning Engineers assigned to him/her.
- Participate in site outage meetings organised by Site lead.
- Train the customer staff in operation and maintenance as per contractual obligations.
- Organise the return of I&C commissioning test equipment as soon as possible by arrangement with the Outage Manager.
- Prepare I&C Commissioning outage report & share with outage manager & Site Lead for compilation.
- Provide technical experience feedback_Lesson Learnt during Outage close-out in accordance with outage End to End Process.
Required Qualifications
- University degree/Diploma in engineering related field to meet profile responsibility.
- Having atleast 8+ years of relevant experience in Power / Energy industry for position of Lead I&C Commissioning engineer-STG, I&C commissioning skills on legacy Alstom fleets would be preferred.
Desired Characteristics
- Technical Skills:
- Should have sound fundamentals and knowledge on Steam turbine technologies with operational aspects of various fleets of Own technology as well as OOEMs.
- Rich exposure to STG I&C commissioning skills mainly on large Steam turbines of 100 MW and above.
- Installation and calibration/setting of I&C instruments including TSI instruments.
- Sound exposure to Constructional features with a view to manage & lead commissioning planning & manage successful commissioning support.
- I&C Analytical skills to organize troubleshooting of various operational problems of Steam Turbine in support with Remote Outage support Team / ST Product services team and subsequently advise on short term as well as long term remedial actions.
- Good Communication as well as Writing skills to interact with internal & external customers.
- Proficiency in MS Office applications (MS word/MS excel/MS Power Point) etc
- Sound understanding of time/cost control for assigned I&C outage commissioning related site activities of Steam Turbine Overhaul /upgrade/retrofit installation and successful execution within assigned time & cost estimates.
- Knowledge on scheduling packages such as MS Project / Primavera shall be preferred.
- I&C commissioning exposure on GE controls (ALPSA P320 TGC etc) shall be preferred.
Behavioural Skills:- Good observational and analytical skills to resolve technical problems.
- Sense of Urgency
- Able to quickly organize and lead colleagues, subordinates, and external vendors in the team to achieve desired outcome.
- Systematic approach to understand problems, learn solutions and train others
- A good get along with colleagues/vendors and Customers.
- Compliance mindset on EHS and other policies.
Additional Information
Relocation Assistance Provided: Yes
Perks and Benefits
Health and Wellness
- Health Insurance
- Health Reimbursement Account
- Dental Insurance
- Vision Insurance
- Life Insurance
- Short-Term Disability
- Long-Term Disability
- FSA
- FSA With Employer Contribution
- HSA
- HSA With Employer Contribution
- Fitness Subsidies
- On-Site Gym
- Mental Health Benefits
Parental Benefits
- Adoption Assistance Program
- Family Support Resources
- Birth Parent or Maternity Leave
- Adoption Leave
Work Flexibility
- Flexible Work Hours
- Remote Work Opportunities
- Hybrid Work Opportunities
Office Life and Perks
- Commuter Benefits Program
- Casual Dress
- On-Site Cafeteria
- Holiday Events
Vacation and Time Off
- Unlimited Paid Time Off
- Paid Holidays
- Personal/Sick Days
- Summer Fridays
Financial and Retirement
- 401(K)
- Stock Purchase Program
- Performance Bonus
- Relocation Assistance
- Financial Counseling
- Profit Sharing
Professional Development
- Tuition Reimbursement
- Access to Online Courses
- Lunch and Learns
- Leadership Training Program
- Internship Program
- Associate or Rotational Training Program
Diversity and Inclusion
- Diversity, Equity, and Inclusion Program
- Employee Resource Groups (ERG)
- Unconscious Bias Training
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