Lead DCS Commissioning Engineer - Obra

Job Description Summary

Required Lead DCS Commissioning for Obra Turbine Island Project. Lead DCS Commissioning Engineer is responsible for I&C - DCS/TGC commissioning i.e cold and hot commissioning activities for instrumentation, TGC for STG control system in a power plant , including closed loop tuning for STG, trouble shooting, systems tuning in a safe and reliable manner for Steam Turbine Generator and auxiliaries set.

He shall be familiar with Alspa, using engineering tools ( Controcad) for site closed loop tuning/modification, as well as for Field instrumentation setting and testing (Hart, protocol, etc).

Job Description

Roles and Responsibilities

• The I&C / Alspa DCS/ TGC Commissioning engineer ensures that:
• Study, review and correct logic and hardware documentation (SAMA, PFUPs, Wiring Diagrams,...)
• Implement modification using engineering tools (Controcad)
• Loop checks
• Instrumentation setting and testing (Hart, protocol, ...)
• Perform elementary tests, then functional and sequence tests
• Tune and monitor both closed and open loop functions
• Coordinate with DCS for comprehensive tests
• Troubleshooting both hardware and software problems/incidents
• Fill in test sheets and ITPLs and create reports
• Inter-change with client and third parties
• Familiar with P320, and other industrial advanced control systems, PLC's, DCSs, motor controls, etc
• Establish, develop and execute Site Acceptance Tests ( SAT)
• Participate and assist factory testing on control panels (FAT) - for TGC/DCS/Generator control panel.
• Knowledge of software and hardware of numerous PLC based Control/Monitoring systems, ABB, Allen Bradley, PC3000, etc
• Knowledge in all instruments disciplines including Digital/Analogue Electronics, pneumatics, Hydraulics,a nd process control, pressure, Temperature, Flow and level.
• Conducting tests and repairs on plant instrumentation and control systems.
• Provide technical supports for process commissioning engineer
• Complete I/O Checks, instrument configuration and required documentation for project
• Investigate and trouble shoot electrical control issues with the commissioning team
• Participate in Hazop Studies, and providing support in the instrumentation for procurement and construction activities.
• Commission and trouble shoot conventional IO, Hart and fieldbus Instruments loops.
• Develop instrument indexes and IO Point assignments.
• The personnel assigned to him/her are fully acquainted with the site specific rules, safety regulations and environmental protection measures and that they perform their work accordingly.
• All activities not identified in the standard or specific commissioning procedures are carried out under PTW, according the site regulations.
• A performance feedback of all employees assigned to him/her is made to the COMM
• Commissioning is performed in a safe and timely manner.
• Prepare for commissioning as specified in the work instructions.
• Developing commissioning plans, testing procedures, protocols, and reports
• Facilitate the turnover of systems from erection to commissioning and from commissioning to the customer in accordance with current procedure/work instruction by arrangement with the COMM.
• Ensure that the engineering department is involved in handling technical problems and decisions by arrangement with the COMM.
• Ensure the commissioning, operation, quality record and feedback documentation are issued.
• Hand over the commissioning, quality and feedback documentation and software (originals) with a document list to the COMM for compiling and release.
• Ensure that technical deviations are reported with a corresponding non-conformance report (NCR) and that the same are followed up until their completion.
• Keep a diary to record daily work, occurrences, problems, special information, etc. plus a list of pending items.
• Maintain logbooks to record commissioning and operational events as specified in the work instructions by arrangement with the COMM.
• Advise the COMM of any information that could influence the commissioning time schedule and/or the commissioning staff planning.
• Manage, assess, supervise and co-ordinate personnel assigned to him/her, ensure his compliance with the EHS rules deployed on site.
• Manage the handling and inspection of the commissioning test equipment.
• Support and train other ComE's assigned to him/her.
• Participate in site meetings by arrangement with the COMM.
• Train the customer staff in operation and maintenance as instructed by the COMM.
• Check the time sheets of the personnel assigned to him/her and forward the same to the COMM.
• Work off the open item lists of systems under his/her responsibility by arrangement with the COMM.
• Organise the return of all commissioning test equipment as soon as possible by arrangement with the COMM.
• Provide information to the COMM for reporting purposes.
• Provide, by assignment completion, a Field Service Report and forward the same to the COMM.
• Provide, on request, technical experience feedback to project engineering departments during debriefing meeting(s) to be organized by the project.

• Bachelor's degree in electrical & Instrumentation or equivalent
• Minimum 5-6 years' Experience
• Nice to have Experience of 2-3 years on PLC/DCS Commissioning

• Strong oral and written communication skills. Demonstrated ability to analyze and resolve problems. Ability to document, plan, market, and execute programs. Established project management skills.
  
  Note:
  
  To comply with US immigration and other legal requirements, it is necessary to specify the minimum number of years' experience required for any role based within the USA. For roles outside of the USA, to ensure compliance with applicable legislation, the JDs should focus on the substantive level of experience required for the role and a minimum number of years should NOT be used.