Manufacturing Zone Engineer - Program Execution

Description

Work Arrangement - Onsite

The successful candidate is expected to report to the Warren Tech Center on a full-time basis. This role requires up to 30% domestic and international travel.

The Role
As a Manufacturing Zone Engineer (Level 7), you will lead the development and implementation of manufacturing processes and tooling for new programs, model changes, and current production. You'll play a critical role in designing, integrating, and launching equipment into plant operations, driving each project from concept to steady-state production. This role requires effective use of personnel, materials, machinery, and facilities to ensure seamless execution. Work is performed in both centralized manufacturing engineering facilities and on-site at assembly plants, with a high degree of independent decision-making.

• Lead execution for new programs, model changes, and current production within a defined area (e.g., trim, chassis, etc.).
• Define manufacturing scope and requirements, including processes, tooling, materials, workstation layout, and facility setup.
• Optimize and ensure efficient material flow for future-state operations.
• Collaborate with cross-functional teams to standardize tooling and processes across departments and programs.
• Develop Statements of Requirements (SORs) for tooling and equipment.
• Provide technical direction and oversight to vendors throughout design, build, and installation phases.
• Manage tooling and equipment design/build, facility construction, integration, plant installation, and continuous improvement efforts.
• Support build events and effectively address launch issues at the plant level.
• Ensure all execution activities align with Global Manufacturing System (GMS) principles.

• Bachelor's degree in Mechanical, Electrical, Industrial Engineering, or a related field - or equivalent relevant experience.
• 4-7+ years of experience in manufacturing or process engineering, preferably within the automotive industry.
• Experience supporting product launches or model changes in a production environment.
• Strong technical foundation in manufacturing processes, equipment, and process engineering disciplines.
• Working knowledge of the Global Launch Process (GLP) and Vehicle Development Process (VDP).
• Proven analytical, problem-solving, and troubleshooting skills in fast-paced manufacturing settings.
• Excellent communication and interpersonal skills with the ability to collaborate across teams, influence stakeholders, and drive solutions.

• Strong understanding of material flow principles and lean manufacturing layouts
• Exposure to troubleshooting launch issues and implementing corrective actions
• Advanced knowledge of tooling fabrication and plant installation practices
• Knowledge and ability to implement GMS principles