Lead CNC Programmer - Broach/Repair

Job Description Summary
The Lead CNC Programmer will provide programming support for the factory across all components, processes and machines.

Job Description

Roles and Responsibilities

• Generate and maintain CNC programs utilizing NX-CAM or other software. This could include multi-axis milling, turning, grinding and/or EDM.
• Verify new CNC programs prior to release on the shop floor utilizing Vericut.
• Provide CNC related support to M.E. (Manufacturing Engineer) and provide operator training during new / rebuilt machine startup and / or process improvements
• Provide daily operator support in the form of CNC programming and troubleshooting support to the shop floor
• Support and implement tooling & fixturing requirements associated with CNC machine tools.
• Generate and support workstation instructions (methods) for CNC related issues.
• Initiate and lead process improvement projects to improve safety, quality, cost and delivery.
• Provide guidance in the implementation and expansion of CNC/CAM technology.
• Provide effective communication to appropriate team members when needed.
• Work effectively as an individual and in a team-based environment in a matrixed organization.
• Work effectively in a fast-paced environment while embracing and driving positive change inside and outside the organization when appropriate.
• Train other programmers as needed.
• Develop, test, and optimize CNC programs for a Hoffmann RASMX 8-axis broaching machine using SIEMENS SINUMERIK ONE controls
• Maintain and update programs for existing horizontal legacy broaches, primarily utilizing FANUC controls and complex Macro variables

• Bachelor's Degree, Associate's Degree, or Machinist Apprentice (or similar) graduate with 3 years of experience with graphical based CAM System CNC Programming [OR] High School Degree w/6 years of experience with graphical based CAM System CNC Programming.

• Extraordinary attention to detail

• Experience in the broaching of turbine or compressor discs for the power generation or aerospace industries

• Deep understanding of CNC programs and subprograms, including a mastery of machine and part coordinate systems.

• Clear understanding of CNC Macro programming and the ability to work with complex variables
• Bachelor degree in Engineering or Machine Tool Technology.
• Experience creating 5-axis CNC programs using a CAM (preferably NX) system.
• Experience using Vericut (preferred) or other CNC verification/machine simulation software.
• Strong familiarity with multiple machine controls including Fanuc, Haas, Okuma, and Siemens Sinumerik One
• Demonstrated proficiency interpreting drawing requirements.
• Knowledge of machining high temperature alloys used in gas turbines.
• Strong problem solving and organization skills, with above average shop math skills in geometry and trigonometry.
• Ability to effectively communicate to multiple levels of the organization, both verbally and through written communication.
• Ability to multi-task and productively manage multiple projects concurrently.
• Self-motivated and self-driven proven project leadership.
• Ability to accept new challenges, take ownership, and make decisions.