Manufacturing Process Engineer

Role Summary:

As a process engineer on our team, you will be providing technical support in the assembly processes area, coordinate activities in maintenance and engineering and support to manufacturing departments.

Your Role:

• Define preventive and corrective maintenance and ensure correct execution and effectiveness based on Downtime, OEE, Scrap, & FTQ performance.
• Review process set ups to assure the machine is working with the right parameters and under specification
• Perform MSA & Capability studies, thermal profiles, strain analysis for equipment and tooling assigned
• Define standard work for technicians and ensure execution
• Use of structured problem-solving methodologies for problem resolution.
• Support response team - corrective actions for assembly plant and warranty returns
• Actively participate in operational and quality meetings (KPI meetings, MRVA, operations reviews, escalations)
• Define, implement and maintain spare parts set-ups
• Review PFMEA for product assigned and update if required. Ensure that PFMEA and QP match on the blocks sequence
• Perform safety observation tour, layer process audit checklist, kaizen and good catch ideas.
• Support and perform process audits/assessments.
• Define improvements to reduce cycle time, error proofing, automation on the assembly process.
• Quote and order equipment and tooling with local and global suppliers.
• Support new launches and transfer projects.

• Completed bachelor's degree
• Advanced English: written and spoken
• +2 years of experience in similar position
• Experience in automotive industry
• Knowledge of manufacturing processes:
  o Full automated processes (using EPSON Robots or similar)
  o Adhesive dispensing system
  o Plastic welding machines (laser/vibration)
  o AOI system, vision system and scanners.
  o Assembly process (screwdriving, pin insertion, heated stake, press)
  o Depanelization (long blade, router/milling)
• Hands-on in maintenance activities for machine and equipment
• Experience in preventive maintenance for industrial assembly equipment
• Knowledge to develop, update and review: PFMEA, MSA, CPK, Quality Plan, Process setup.
• High level of analytical ability, understanding machine drawings, mechanical/ electrical/ pneumatic drawings.
• Knowledge on IATF 16949 and Customer Specific Requirements.
• Experience with root cause analysis tools (3L5W, Ishikawa, Pareto)

• You can grow at Aptiv. Aptiv provides an inclusive work environment where all individuals can grow and develop, regardless of gender, ethnicity or beliefs.
• You can have an impact. Safety is a core Aptiv value; we want a safer world for us and our children, one with: Zero fatalities, Zero injuries, Zero accidents.
• You have support. We ensure you have the resources and support you need to take care of your family and your physical and mental health with a competitive health insurance package.