Senior Emission Calibration Engineer

Embedded in a worldwide network, Mercedes-Benz Research & Development North America (MBRDNA) continuously strives to remain at the forefront of successful automotive research and development. MBRDNA is headquartered in Silicon Valley, California, with key areas of Advanced Interaction Design, Digital User Experience, Machine Learning, Autonomous Driving, Customer Research and Business Innovation. In Redford, Michigan, the focus is on Powertrain and eDrive as well as in Long Beach, CA where the F-CELL team brings hydrogen vehicles to the road. The Testing and Regulatory Affairs Division in Ann Arbor, MI and the Advanced Vehicle Design in Carlsbad, CA complete the competence center.

Together, all the developers, technicians, engineers and designers take on the challenges of creating the next innovation. They're inspired by the newest trends, find the best solutions for the customer, develop the latest and greatest technologies and create the next generation of connected, safe, sustainable and luxurious vehicles.

Division:

The Powertrain & eDrive division operating in Redford, MI and Long Beach, CA manages all powertrain relevant product development in the USA. This includes next generation engine and component hardware development, validation, testing and localization for US production, engine controls and diagnostics development, and calibration on engine test dynamometers and in vehicles for US and worldwide markets.

The division is actively involved in development of advanced high voltage powertrain components and works extensively on topics such as electric motor control software for hybrid and electric vehicle use, in addition to development of high power charging systems for Mercedes-Benz plug-in vehicles.

Job Introduction:

Perform engine control function calibration to meet emission targets across multiple (hybrid-) engines, vehicles, and markets. Ensure emission compliance through rigorous testing, issue analysis, and issue resolution.

Key Tasks & Responsibilities:

  • Calibrate engine control functions on direct injection homogeneous charge engines including hybrid powertrains, both boosted and naturally aspirated, to meet emission targets. Typical functional areas are:
  • Lambda control and adaption
  • Catalyst heating, temperature maintenance
  • Thermal protection and O2 storage balancing.
  • Catalyst oxygen storage determination and catalyst oxygen purge.
  • Engine start and enrichment
  • Canister purge control diagnostic functions.
  • Stop/Start strategy
  • Combustion functions
  • Perform development and validation testing in vehicles on road and on chassis & engine dynamometers (if required)
  • Develop and manage calibration variants supporting multiple vehicle types and target markets
  • Participate in test drives for cold, hot, and high altitude development and validation
  • Analyze and summarize data. Concisely report results, conclusions, and recommendations
  • Support the engineering team through mentoring and experience sharing
  • Bachelor / Master's in Mechanical, Electrical, or Automotive Engineering
  • 5 years of relevant experience
  • Hands-on experience developing calibrations to meet emission requirements
  • Hands-on experience understanding and working with complex control functions
  • Hands-on experience with calibration development tools such as ETAS INCA and Vector CANalyzer/CANape, Matlab
  • Electrical motor experience and/or combustion experiences a big plus
  • In-depth knowledge of: basic combustion processes, emission formation, emission control, and after-treatment systems
  • In-depth knowledge of emission/combustion testing procedures and regulations
  • Ability to facilitate issue resolution in cases of conflicting requirements between emissions, driveability, diagnostics, and fuel consumption
  • Excellent system-level problem solving skills
  • Excellent data analysis and presentation skills
  • Well organized, highly motivated, and able to work in a multicultural environment
  • Willingness to train additional employees in the subject matter
  • Knowledge of MS Office programs, email clients, and databases
  • Willing to travel domestically and/or internationally as required
  • Valid driver's license

Preferred Qualifications:

  • Experience with direct injection gasoline engines and hybrid powertrains. Calibration experience in other areas such as e-motor, base engine/combustion, OBD and emissions optimization
  • Ability to facilitate issue resolution in cases of conflicting requirements between emissions, driveability, diagnostics, and fuel consumption
  • Experience with control function development is a plus
  • Experience with high ethanol content fuels is a plus
  • In-depth emission certification & regulatory experiences is plus
  • German language a plus

Additional Information:

MBRDNA is an equal opportunity employer that offers generous benefits and compensation, work / life balance tools and several methods of recognition and rewards. Our benefits include medical, dental and vision insurance, 401K savings plan, tuition and fitness reimbursement programs and much more.


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