Senior Process Engineer - Shift Flexibility
This position is for our WEEKEND DAY SHIFT which works 36 hours in 3 days from 3AM to 3PM Friday, Saturday and Sunday getting paid for 40 hours. It is preferable that the engineering support staff be present during this time; however, we are able to make exceptions on the start time to allow for a later time (ex. 6AM, 7AM, etc).
This position will have full process responsibility for all product moving through multiple work cells in one of our Microelectronics Manufacturing Factories that produces Microwave and Millimeterwave products for military-grade aerospace products. Principle focus will be on delivering solid process engineering support to our workforce. Process coverage could include automated component attach using epoxy technology, or automated gold wire and ribbon bonding. Cost reduction activity will also be a necessary element that will help some of our programs realize cost savings that will allow them to meet cost objectives.
1. Monitors daily production activities and recommends product and process improvements to enhance the efficiency of operations and develops manufacturing routings and work instructions and flow charts, and applies labor standards required to support the product build cycle.
2. Defines and specifies the requirement for assembly tooling, fixtures and equipment to support manufacturing operations; participates in Corrective Action Board (CAB) and dispositions discrepant material. Performs Preliminary Material Review/Material Review Board (PMR/MRB) for the disposition of discrepant material and determination of root cause/corrective action.
3. Provides technical assistance in the transitioning of designs to the manufacturing phase for product and process capability; monitors designs for compliance to design rules, and procedures in order to provide consistency in designs and manufacturing process. Applies known substrate attach techniques to new designs and optimizes process performance.
4. Plans and monitors special evaluation programs on assemblies, components special processes, etc. due to design changes and/or problems developed during the manufacturing cycle; reviews, analyzes, and obtains corrective action on all customer problems.
5. Performs quality audits to determine the effectiveness of the Quality Program and prepares audit reports.
Typical Education & Experience
Typically a Bachelor's Degree and 4 years work experience or equivalent experience
Required Skills and Education
- Typically a Bachelor's Degree and 4 years work experience or equivalent experience
- Applicable experience in a Microelectronics factory is highly desired.
- Product knowledge using epoxy component attach and high temperature solders, thermosonic wire and ribbon bonding, substrate attach using film epoxy, and other elements of Microelectronics manufacturing technology also desired.
- Familiarity with Electrostatic Sensitive Device (ESD) class zero, and Foreign Object Debris (FOD) prevention techniques.
- Capable of working hand-in-hand with the assembly workforce to product a compliant, leading edge technology product.
- Work as part of a support team with other process engineers who support this weekend shift
BAE Systems is a premier global defense and security company with approximately 90,000 employees delivering a full range of products and services for air, land and naval forces, as well as advanced electronics, security, information technology solutions and customer support and services.
The Electronic Systems (ES) sector spans the commercial and defense electronics markets with a broad portfolio of mission-critical electronic systems, including flight and engine controls; electronic warfare and night vision systems; surveillance and reconnaissance sensors; secure networked communications equipment; geospatial imagery intelligence products and systems; mission management; and power-and energy-management systems. Headquartered in Nashua, New Hampshire, ES employs approximately 13,000 people globally, with engineering and manufacturing functions primarily in the United States, United Kingdom, and Israel. Equal Opportunity Employer/Females/Minorities/Veterans/Disabled/Sexual Orientation/Gender Identity/Gender Expression
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